Technical note

Windward Note

A reduced-order estimate of convective heat flux on a windward tile shield with a face magnetic field

Michael D. Wuchevich

Open slide presentation · source in this project, MIT licensed

Abstract

A reduced-order model is used to bound the convective-load difference from a 0.67 T face field on a windward tile barrel. The body is a circular cylinder at a belly-flop attitude. The flux is the Sutton–Graves relation, equation (1), multiplied by the incidence factor in equation (2). The magnetic operator is equation (4), an internal Hall fit anchored at 0.67 T. It is not a solution of the generalized Ohm law. Under that fit, and only under that fit, a uniform face field reduces the steep-station keel flux by 19.5%. The nominal and lunar-class reductions are a few percent. A coil behind one tile in three does not improve on the uniform field: the open tile stays at the bare flux, and the area-mean saving is one third of the uniform saving. Changing the coefficients of equation (4) by a factor of two moves the steep cut from 5.4% to 53%. The fit does not reproduce the published flux ratios in Table 9. Section 3.14 states the two-zone split those ratios require. Equation (13) integrates the shock-layer crossflow: the absolute flux falls, the flank falls more than the keel, and the keel’s share of the remaining heat rises. The absolute keel flux does not rise.

Speed does not enter β in equation (4). The rectangles in Table 2 hold a peak state for an assigned dwell. A reading of a published Flight 4 altitude–speed chart, not telemetry, gives a barrel difference of 1.17 GJ; shifting the altitudes by 2 km moves that difference from 2.03 GJ to 0.67 GJ. A separate equilibrium parcel, equations (7)–(12), gives a post-shock Hall parameter of order one where equation (4) gives 10–38. On an insulating wall the edge-to-wall drop of the electrostatic floating sheath is 4.54 kTₑ/e. Its electron energy flux is a few percent of equation (1), and its thickness is the Debye length, of order a micrometre. The parcel conductivity was not passed through equation (4), and the sheath flux was not added to the tiles. Equation (13) is a shock-layer crossflow on the windward arc. It is not a shock standoff. Channeling into magnetic valleys, electrical recovery, and a passive core were not computed. At 10 A/mm² the winding is about 41 kg per tile, against 0.381 kg of ceramic. These statements bound the closure. They are not a flight heat load and not a tile life.

Keywords. Atmospheric entry; magnetohydrodynamics; Hall parameter; ion slip; sheath; heat-shield tile; reduced-order model.

1. Introduction

Magnetic fields have been studied as a means of increasing shock standoff and reducing convective heating on a blunt entry body. A plasma-wind-tunnel campaign has reported total heat-flux reductions at a face field up to 0.67 T [11], and a numerical study of the OREX entry has reported a smaller stagnation-point reduction at about 0.5 T [12]. The concept examined here is local rather than global. A coil would sit in a protected dimple on the backside of a thin high-temperature tile. The field at the outer face would be steady or slowly varying, with the possibility of modulation. Four effects were proposed: a reduction of the convective flux on the tile that carries the coil; Lorentz channeling of plasma from magnetic-pressure peaks into low-field valleys; a regenerative current, driven by the plasma, that would recharge the coil circuit; and a weaker passive bias from a ferromagnetic core if the active supply failed.

The question addressed by this note is narrower. Given a published tile [2–4], a windward barrel, and a face field of 0.67 T, what convective-load difference does a scalar Hall closure produce, and does placing that field on one tile in three change the result? A post-shock parcel, a floating sheath, and a shock-layer crossflow are then computed at the same stations. They are not substituted for the closure. Channeling into magnetic valleys, electrical recovery, and a passive core remain outside the integration. A result is to be read only inside the scope of section 2.1.

2. Methods

2.1 Scope

The calculation is reduced-order. It is not a Navier–Stokes solution and not a reconstruction of a flown trajectory. Equation (4) is the operator on the tile maps. Section 2.5 adds one equilibrium post-shock parcel and a floating sheath. Section 2.6 adds the shock-layer crossflow. Neither is applied to Figures 2–8.

The estimate is valid for the following operations, and only for them.

  • Ordering stations by convective load when density, speed, and incidence are varied one at a time.
  • Comparing a uniform face field with the same geometry and the field removed, under equation (4).
  • Comparing that uniform field with a one-in-three lattice whose local field is the vector sum of the coil loops, still under equation (4).
  • Stating the electron Hall parameter of equation (4), the ion-slip coefficient at μₑ/μᵢ = 400, and the different Hall parameter of the equilibrium parcel.
  • Reporting the floating-sheath potential and its electron energy flux. Not a tile flux.
  • Imposing a published keel ratio and area ratio, and reporting the flank ratio that pair requires.
  • Integrating equation (13) and reporting the absolute heating ratio and the share of the remaining load.

It is not valid for a shock-standoff distance, a channeled mass flux, an electrical yield, a tile lifetime, a gap-heating increment, or a structural margin.

2.2 Geometry

Tile dimensions are taken from published measurements and a broadcast count [2–4]. Flight photographs were not used as a heat-flux diagnostic. On Starship Flight 10 the orange surfaces were oxidized metallic test tiles, and the white streaks were ablative deposit from gaps [6].

Table 1. Shield quantities used in the estimate.
QuantityValueBasis
Windward tile count18,000IFT-3 broadcast. Cuts are not all identical.
Flat-to-flat241.3 mm9.5 in hexagon.
Planform0.0504 m²(√3/2) d².
Thickness33.3 mm1 5/16 in.
Tile mass0.381 kgReported weighed tile, exclusive of pins and blanket.
Ceramic ahead of the coil16.7 mmHalf the thickness. The backside pocket is about two thirds of the planform.
Body radius4.5 m9 m diameter.
Addressed barrel91 × 4522 m length, 140° windward arc.

The keel is the windward centerline. The chine is the edge of the 140° arc, at 70° of clock angle. Rings are uniform: the cylinder model has no axial gradient, so a tile address adds no information to the flux and is not used. Coil centers are one flat-to-flat width apart, 241.3 mm. A hexagonal lattice is three-colorable, so the sparse arrangement is one coil in three.

2.3 Governing relations

Heating follows Sutton and Graves [1]. The figures are generated by equations (1)–(5), in that order. Equation (6) is reported only as a bound and is not a flux. Equations (7)–(12) define the post-shock parcel and the sheath. Equation (13) is the shock-layer crossflow. None of equations (7)–(13) is an operator on the tiles in Figures 2–8. Equation (4) is original to this note [10]. Ion slip uses the mobility ratio of Bisek, Boyd, and Poggie [8].

(1) Cold-wall stagnation flux

q̇ₛ = K √(ρ∞ / Rₙ) V∞³

K = 1.83e-4 for q̇ in W/m², ρ in kg/m³, Rₙ in m, and V in m/s. Rₙ = 0.5 m is imposed on every belly tile. The air constant is that of Sutton and Graves [1]; 1.83×10⁻⁴ is the engineering rounding. A flat acreage has no nose of this radius. Equation (1) is a scale.

(2) Local incidence

û = (−cos α, 0, sin α), n̂ = (0, sin θ, cos θ)

q̇ = q̇ₛ [max(n̂ · û, 0)]^1.5

The body axis +x points toward the nose and +z out through the belly. α is the angle of attack and θ is the clock angle from the keel. The exponent 1.5 is an incidence correction of the family used for leeward relief. It is not obtained from a shock-layer solution. Flight-path angle does not enter equation (2). It appears in Table 2 only to identify the station.

(3) On-axis loop field and magnetic pressure

B(z) = μ₀ NI R² / [2 (R² + z²)^(3/2)], pₘ = B² / (2μ₀)

R = 80 mm and the face stands 16.7 mm from the winding. At 1,000 ampere-turns, B = 7.4 mT and pₘ = 21.6 Pa. The face field 0.67 T requires 90,922 ampere-turns. Off axis, the lattice field is the vector sum of these loops. μ₀ = 4π×10⁻⁷ H/m.

(4) Hall closure

β = 16.5 (B / 0.67) / max[(ρ / 4.5×10⁻⁴)^(1/2), 0.08]

η = 1 / (1 + β²), S = 12 (ρ / ρ*) (B / 0.67)² η (V / 7600)

f = min{0.80, 0.80 [1 − exp(−0.9 S)]}

The wall flux with the field on is q̇(1 − f). The anchor is β = 16.5 at 0.67 T and 4.5×10⁻⁴ kg/m³, with β taken to scale as B/√ρ. The factor η is the perpendicular-conductivity penalty of the generalized Ohm law when ion slip is omitted. The cap at 0.80 is imposed so the fit cannot return a vanishing heat flux. If B is below 50 mT, f is set to zero. Equation (4) is internal to this note. It is not a flight correlation.

(5) Load on the addressed barrel

Q = q̇_mean τ A_tile N_rings N_clock

τ is the dwell assigned in Table 2. Because the flux is uniform along the barrel, the mean is taken over clock angle only. A sine pulse of the same peak and the same duration integrates to 0.637 of the rectangle.

(6) Through-thickness stress, order of magnitude

σ = E α ΔT / (1 − ν)

With E = 150 MPa, α = 0.7×10⁻⁶ K⁻¹, ν = 0.2, a 2000 K face, and a 500 K back face, σ = 0.20 MPa. The modulus is a compliant porous-silica estimate. A 2019 torch test of a hex tile reached 1650 K at the face [5]. Equation (6) is not a margin.

2.4 Stations

Three stations separate speed, density, attitude, and dwell. None is taken from a guidance reconstruction. Selecting a station redraws Figures 2, 3, 4, 6, and 8, and Table 4. Figures 1, 5, and 7, and Tables 3, 5, 6, and 7, do not depend on that selection.

Table 2. Defined stations. The highlighted control above selects the station drawn in the figures.
StationVαγρτ
LEO nominal7.6 km/s65°-1.5°6.0e-4 kg/m³300 s
LEO steep7.6 km/s70°-4.0°1.2e-3 kg/m³180 s
Lunar-class11.0 km/s65°-2.0°4.5e-4 kg/m³300 s
Selected station
LEO nominal
Stagnation scale
2.78 MW/m²
Hall parameter
14.3
Cut
5.4%
Keel, field on
2.27 MW/m²

2.5 Post-shock parcel and sheath

The flux maps use the freestream density in equation (4). Equations (7)–(12) ask what the gas is after the shock. The composition is the equilibrium of N₂, O₂, NO, N, O, NO⁺, and e⁻. Equilibrium constants are ground-term partition functions with the dissociation temperatures of the Park rates in the SU2 air-7 set [16]. N⁺ is a Saha check and is not in the enthalpy. O⁺, N₂⁺, and O₂⁺ are omitted. Nothing in this subsection is applied to Figures 2–8.

(7) Stagnated parcel

p = ρ∞ V∞², h = V∞² / 2

Temperature is bisected until the sensible-plus-formation enthalpy of the equilibrium composition equals V∞²/2. Formation enthalpies use the same characteristic temperatures as the equilibrium constants, so the parcel cannot remain at the frozen post-shock temperature. The element ratio is dry air, 79% N₂ and 21% O₂ by mole.

(8) Equilibrium constants

n_N² / n_N₂ = (q_N² / q_N₂) exp(−113200 / T)

n_O² / n_O₂ = (q_O² / q_O₂) exp(−59500 / T)

n_N n_O / n_NO = (q_N q_O / q_NO) exp(−75500 / T)

n_NO⁺ n_e / (n_N n_O) = (q_NO⁺ q_e / (q_N q_O)) exp(−31900 / T)

Each q is the partition function per volume: translation (2πmkT/h²)^(3/2), rotation T/(σ θ_rot), and vibration 1/(1 − exp(−θ_v/T)). Electronic weights are N = 4, O = 9, O₂ = 3, NO = 2, N₂ = 1, NO⁺ = 1, and e⁻ = 2. Charge neutrality sets n_e = n_NO⁺. The dissociation constants have units 1/m³. The ionization constant is dimensionless.

(9) Associative-ionization time

k_f = 5.3×10⁶ exp(−31900 / T) m³ mol⁻¹ s⁻¹

τ_ion = (n_e / N_A) / (k_f n_N n_O)

The rate is the Park coefficient 5.3×10¹² cm³/mol·s from the same set [16], converted to m³/mol·s. τ_ion is the time to build the equilibrium NO⁺ density at the gross forward rate, once N and O are already present. The time to produce the atoms is not integrated. This is not a residence time from a shock-layer solution.

(10) Saha check for N⁺

n_N⁺ n_e / n_N = (9/2) (2π m_e kT / h²)^(3/2) exp(−168600 / T)

Ground terms only: g(N⁺) = 9 and g(N) = 4. If n_N⁺/n_NO⁺ is not small, the seven-species electron density is the wrong one and the row is omitted. That test removes the lunar-class station.

(11) Collision frequency and Hall parameter

ν = Σ n_s k_s(T_e) + 2.91×10⁻⁶ n_e[cm⁻³] lnΛ / T_e[eV]^(3/2)

β = eB / (m_e ν), σ = n_e e² / (m_e ν)

T_e = T, and lnΛ = 10. The electron–neutral rates k_s are the high-Mach air-plasma fits [17], in m³/s: N₂, 1.8×10⁻¹³ T_e/(1 + 1.15 T_e^0.9); O₂, 3.2×10⁻¹³ T_e^1.3/(1 + 6 T_e^0.9); NO, 2.0×10⁻¹³ T_e/(1 + 2.4 T_e^0.8); N, 1.6×10⁻¹³ (1 + 37 T_e²)/(1 + 12 T_e^2.3); O, 2.2×10⁻¹⁴ T_e^0.65, with T_e in eV. This β is not the anchor 16.5 of equation (4). Conductivity is computed and is not passed through equation (4). The Stuart number inside equation (4) is not σB²L/(ρV).

(12) Floating sheath

φ_f = (kTₑ / e) ln √(m_NO⁺ / (2π mₑ)), nₛ = nₑ e^(−1/2)

cₛ = √(kTₑ / m_NO⁺), q̇_sh = nₛ cₛ (2 kTₑ + e φ_f)

φ_f is the drop from the sheath edge to the wall, not from the undisturbed plasma. For M(NO⁺) = 0.0300 kg/mol the logarithm equals 4.54. nₛ/nₑ = e^(−1/2) ≈ 0.607 is the Boltzmann factor for a presheath drop of kTₑ/(2e). The speed cₛ is the cold-ion Bohm speed. The parcel itself sets Tᵢ = Tₑ, so this speed is low by about √2 relative to √(k(Tₑ + Tᵢ)/mᵢ). The term 2 kTₑ is the mean kinetic energy of Maxwellian electrons that cross a retarding barrier. Ion thermal energy is not added. Secondary emission is omitted.

2.6 Shock-layer crossflow

Equation (4) cannot move heat from one clock angle to another. Equation (13) is the tangential momentum of the shock-layer edge on the windward arc. A Newtonian pressure drives the flow from the keel toward the chine. The perpendicular Lorentz drag retards it. The heating ratio is the two-dimensional Lees integral of that edge state. Conductivity and β are the parcel values from equations (7)–(11), held uniform along the arc. The radius is 4.5 m. This is not a Navier–Stokes solution, and Figures 2–8 do not use it.

(13) Edge momentum and Lees ratio

u du/ds = −(1/ρₛ) dp/ds − (σ_⊥ B² / ρₛ) u

σ_⊥ = σ / (1 + β²), p = ρ∞ Vₙ²

q̇(s)/q̇ₛ ∝ ρₛ u / √∫ ρₛ u ds′

S(s) = [q̇(B)/q̇(0)] / [Q(B)/Q(0)]

Vₙ is the freestream component along the outward normal. ρₛ is the Rankine–Hugoniot density for a shock at that normal speed. The edge speed is zero on the keel, where the heating uses √(ρₛ du/ds) because the integral is singular. Q is the bare-weighted integral of q̇ over the arc. S is the share. Its bare-weighted mean is 1. A station with S greater than 1 takes a larger fraction of the heat that still reaches the wall. S does not say that the absolute flux rose.

3. Results

3.1 Speed and density

Equation (4) was evaluated from 8.0 to 15.0 km/s at intervals of 0.5 km/s, at the three densities of Table 2. Because β is constructed as a function of B and ρ only, speed cannot move a station out of the Hall regime. The cut retains a factor V/7600 through the interaction parameter.

Figure 1. Hall cut from equation (4) against freestream speed. The curves separate by density. Speed changes the slope and does not change the ordering.

Table 3. Cut at selected speeds. β is independent of speed.
Stationβ8 km/s10 km/s12 km/s15 km/s
LEO nominal14.35.7%7.1%8.4%10.3%
LEO steep10.120.4%24.6%28.5%33.9%
Lunar-class16.53.3%4.1%4.8%6.0%

A Hall parameter of 2, at 0.67 T, occurs only at 3.1×10⁻² kg/m³. That density is below the entry stations considered here. At orbital speed the steep density is the only case with a cut near 20%.

3.2 Distribution on the barrel

Figure 2 compares the selected station, LEO nominal, with the field removed and with a uniform 0.67 T face field. Both panels use the scale 0–7.2 MW/m². The model is invariant along the barrel, and the nose is outside a belly-flop cylinder, so the figure does not locate a nose peak. The loaded band is the keel. The field changes the magnitude and does not change the shape.

No field

Aft ring 090 rings, uniform along the barrelNose end

Uniform 0.67 T

Aft ring 090 rings, uniform along the barrelNose end

Figure 2. Convective flux on the addressed barrel for LEO nominal. Left of each panel is aft. The two panels share one scale.

Figure 3. The same comparison against clock angle. Ordinate in MW/m².

3.3 One coil in three

A uniform multiplier cannot represent a distributed tile. Here one loop occupies every third cell of a three-coloring, at 90,922 ampere-turns, so that an isolated loop would produce 0.67 T on axis. The face value is the summed field at 16.7 mm, and equation (4) is applied locally. Figure 4 shows the cut, on a scale of 0–20%. It is not on the flux scale of Figure 2.

Keel patch, twelve by eight tiles. Color is the local Hall cut, 0 to 20%. Outlined cells carry the coil.

Figure 4. Local Hall cut on a 12×8 patch at the keel, LEO nominal. Outlined cells contain the coil.

Table 4. Coil tile and open neighbor at the selected station.
Tile|B|CutKeel flux
Coil0.63 T5.4%2.27 MW/m²
Open neighbor45 mT0.0%2.40 MW/m²

Return flux from neighboring windings reduces the coil-face field from 0.67 T to 0.63 T. The open neighbor, at 45 mT, lies under the 50 mT floor, so its cut is zero. Removing that floor leaves a cut of 2.7%. The hot cell is the unprotected cell. Two thirds of the area is unaltered, and the mean saving is one third of the uniform-field saving.

Figure 5 repeats the patch at the three stations on one flux scale. The coil positions do not move. Only the magnitude changes. The sequence is not a trajectory.

Station 0 · Lunar-class. Faster, thinner air.
Station 1 · LEO nominal. LEO nominal.
Station 2 · LEO steep. Denser air.

Figure scale 0 to 6.3 MW/m², common to the three stations. Outlined cells contain a coil. The 50 mT floor is applied. The sequence is lunar-class, nominal, then steep. It is not an integrated trajectory.

Figure 5. Keel patch at the three stations, common flux scale. Coil cells are outlined.

3.4 Angular distribution

Figure 6 places the bare wall, the uniform field, and the one-in-three mean on one abscissa, the clock angle from the keel. The cut fraction does not depend on that angle, so the curves share the geometric factor (cos φ)^1.5.

Figure 6. Flux against clock angle for LEO nominal. Ordinate in MW/m². The dashed curve removes the 50 mT floor.

At this station the bare keel is 2.40 MW/m², 1.59 MW/m² at 40°, and 0.76 MW/m² at 62°. Half of the keel value remains at 51° for every curve. The uniform field lies below the lattice mean at every angle. The difference is largest at the keel. The decline toward the chine is geometric.

3.5 Evaluation outside the anchor density

The closure was also evaluated at International Standard Atmosphere densities of 1.167 kg/m³ (500 m) and 1.112 kg/m³ (1 000 m), with speed held at 7.6 km/s and angle of attack at 70°. These are not flight states. They test whether the fit, taken far above its anchor density, produces a distinct thick-air regime.

Figure 7. Extrapolation to 500 m (solid) and 1 000 m (dashed). Ordinate in MW/m². Not a landing prediction.

The bare keel values are 112 and 109 MW/m². The uniform-field values are 22 and 22 MW/m². Both densities drive equation (4) to its cap of 0.80, so the field-on curves are one fifth of the field-off curves. The two altitudes differ by about 2%, consistent with the square-root density factor in equation (1). No additional regime appears. The cap, not a change in flow physics, sets the result.

3.6 Hall regime

The perpendicular conductivity retained in equation (4) is σ/(1+β²). Table 5 gives β, that factor, and the resulting cut at the stations of Table 2.

Table 5. Hall parameter and cut at 0.67 T.
StationβηCut
LEO nominal14.34.9e-35.4%
LEO steep10.19.7e-319.5%
Lunar-class16.53.7e-34.4%

At every station β is between 10 and 16.5, so η is of order 10⁻² or smaller. The electrons are magnetized, and the Faraday current is the part the Hall term removes. A larger β produces a smaller cut. The density at which β = 2 is 3.1×10⁻² kg/m³. The cap f = 0.80 is already active near 1.5×10⁻² kg/m³ at 7.6 km/s, which is the region of Figure 7. At 0.67 T and 7.6 km/s the cut passes 5% near 5.8×10⁻⁴ kg/m³, 20% near 1.2×10⁻³ kg/m³, and 50% near 2.3×10⁻³ kg/m³.

Two additional limits are imposed before the Hall expression. Below 2.9×10⁻⁶ kg/m³ the denominator of β is not allowed to decrease further. Below 50 mT the cut is zero. On the steep station the open neighbor is at 45 mT; without the floor its cut would be 6.8%. The coil axis is nearly wall-normal, the orientation associated with a Hall current rather than a streamwise Faraday current. Equation (4) does not distinguish the two.

3.7 Ion slip

The conductivity tensor used for MHD heat-shield calculations by Bisek, Boyd, and Poggie takes the mobility ratio μₑ/μᵢ = 400. For a weakly ionized gas the ion-slip coefficient is then s = βₑ²/400. The perpendicular factor becomes (1+s)/[(1+s)²+βₑ²], which reduces to equation (4) when s = 0. Substituting that factor into the Stuart number, without refitting the coefficient 12, gives Table 6. The Cowling limit 1/(1+s), appropriate to an insulating wall on which the Hall current has been cancelled, is a different boundary condition and is not applied to the figures.

Table 6. Cut with and without ion slip. The coefficient of S is not refit.
StationsEquation (4)With slip
LEO nominal0.515.4%8.0%
LEO steep0.2619.5%23.6%
Lunar-class0.684.4%7.3%

The steep-station cut moves from 19.5% to 23.6%. The largest slip coefficient is at the lunar-class station, where β is largest, and that station remains the smaller cut. The ordering is unchanged, and the cap is not reached. Applying the Cowling factor in the same unfitted expression would saturate every station. That saturation is the boundary condition, not a measured ion-slip effect. The current closure around a buried coil is not resolved here. An independent criterion for a 0.5 T field on RAM C-II places the Hall effect above about 40 km and ion slip above about 70 km, which is the same direction: thinner air, larger β, larger s.

3.8 Integrated difference

Figure 8 is the bare flux minus the uniform-field flux. It is not the lattice of Figure 4. The difference occupies the keel band because the cut is a scalar at a given station.

Aft ring 090 rings, uniform along the barrelNose end

Figure 8. Flux removed by a uniform 0.67 T field, LEO nominal. Same geometry as Figure 2.

Table 7. Load removed on the addressed barrel. The sine column is equation (5) multiplied by 2/π.
StationCutKeel differenceUniformOne in threeSine pulse
LEO nominal5.4%0.13 MW/m²5.6 GJ1.9 GJ3.6 GJ
LEO steep19.5%0.70 MW/m²18.0 GJ6.0 GJ11.5 GJ
Lunar-class4.4%0.28 MW/m²12.0 GJ4.0 GJ7.7 GJ

For LEO nominal the barrel integral is 103.0 GJ with the field off and 97.4 GJ with the uniform field, a difference of 5.6 GJ. The one-in-three column is one third of the uniform column wherever the open tiles carry no cut. The sine column is not a trajectory. It bounds the sensitivity of equation (5) to the assumption that the peak flux persists for the whole dwell. Section 3.11 replaces the rectangles with one integrated glide. The steep station removes the most among the rectangles even with the shorter dwell, because it is the only station at which the cut is near 20%. Load scales as V³. Whether the field couples is controlled by density.

3.9 Sensitivity of equation (4)

Each coefficient in equation (4) was halved and doubled, one at a time, at the steep station (ρ = 1.2×10⁻³ kg/m³, 7.6 km/s, 0.67 T). The baseline cut is 19.5%. The same variations were repeated at the 500 m density of section 3.5, where the baseline sits on the cap.

Table 8. One-at-a-time variation. The middle value is the baseline of equation (4).
CoefficientHalved / doubledSteep, halvedSteep, baselineSteep, doubled500 m, halved / doubled
Anchor β8.25 / 3353.0%19.5%5.4%80% / 80%
Stuart coefficient6 / 2410.4%19.5%34.2%80% / 80%
Decay constant0.45 / 1.810.4%19.5%34.2%80% / 80%
Prefactor0.40 / 1.609.7%19.5%39.0%40% / 80%
Cap0.40 / 1.6019.5%19.5%19.5%40% / 80%
Floor25 mT / 100 mT19.5%19.5%19.5%80% / 80%

At the steep station the cap and the floor do not move the cut. Both remain above or below the value that would change a 0.67 T result. The anchor Hall parameter moves the cut from 53.0% to 5.4%. The Stuart coefficient and the decay constant move it by the same amount, from 10.4% to 34.2%, because their product is still small and the exponential is nearly linear. The prefactor scales the cut from 9.7% to 39.0%. The baseline is not stable under these changes.

At 500 m the baseline is the cap, 80%. Halving the cap, or halving the prefactor, lowers that result to 40%. The other coefficients leave it on the cap. Section 3.5 is therefore a statement about the cap, not about entry.

3.10 Comparison with published ratios

Equation (4) was not fitted to either source below. The comparison asks whether the closure reproduces a published ratio. It does not.

Table 9. Published heat-flux ratios and what equation (4) can say about them.
SourceWhat was reportedThis closure
Fujino et al., numerical, OREX [12]Near 60 km and about 0.5 T, the stagnation flux was 85% of the no-field value and the surface-integrated heating was 67%.The paper does not give a freestream pair (ρ, V) in the form equation (4) requires, so the closure was not run on that trajectory. At the steep station and 0.5 T it returns 19.4%, against 19.5% at 0.67 T. The near-equality is the Hall penalty offsetting the weaker field. It is not a match to the OREX ratio.
Oswald, Lani, and Herdrich, measurement [11]A superconducting solenoid reached 0.67 T. Total heat flux fell by 38% at the 181 kW condition and by 83% at 227 kW. The stagnation-point flux rose, by about 24% in the coated 181 kW case. The jet was Mach 1.53–1.67, with no-field stagnation fluxes of 0.63 and 0.93 MW/m².Equation (4) needs a flight density and a flight speed. The tunnel state is not that pair, and the closure cannot raise the stagnation flux while lowering the rest of the body. The field strength matches the experiment. The heat-flux ratio does not.

The 0.67 T used throughout this note is the upper field of the tunnel magnet [11]. It is not a validated heat-flux ratio, and equation (4) remains an internal fit [10].

3.11 Flight 4, read off a published chart

The rectangles in section 3.8 hold one density and one speed for an assigned dwell. A public chart gives the alternative. Max Fagin plotted altitude and velocity against time for Starship Flight 4 from the webcast [14]. Wikipedia records atmospheric reentry at T+44:54 and transonic flight at T+01:03:17 [15], which is the same interval as that chart. This note reads the curves at one-minute marks, to about ±2 km and ±0.1 km/s. It does not have the samples, and it is not SpaceX telemetry. Angle of attack is held at 65° because the chart does not give attitude. Density at each altitude is the 1976 US Standard Atmosphere [13], which stops this integral near 85 km.

Figure 9. Keel flux along the Flight 4 reading, from about 85 km down. Ordinate in MW/m². The two curves nearly overlie because the cut is small where the flux is large.

Below 85 km the reading lasts 937 s. The keel flux peaks at 0.71 MW/m² near 70 km and 7.05 km/s, on the high-speed shelf. The addressed barrel carries 57.0 GJ with the field off and 55.8 GJ with the uniform field, a difference of 1.17 GJ. The keel accumulates 399 MJ/m² without the field and 391 MJ/m² with it. Moving every altitude up or down by 2 km changes the saving from 0.67 GJ to 2.03 GJ.

The nominal rectangle removes 5.6 GJ and the steep rectangle removes 18 GJ. The Flight 4 reading removes 1.17 GJ. On the chart the vehicle is still near 7 km/s at about 70 km, where the Hall parameter is large and the cut is small, and it has slowed to about 2 km/s by about 42 km, where equation (1) has already collapsed with V³. The steep station is not a stretch of this entry. It is a state the vehicle does not hold.

3.12 Chemistry and the sheath

Table 10 evaluates equations (7)–(12) at 0.67 T. The enthalpy matches V²/2. The Hall parameter in the parcel is equation (11). The Hall parameter in the last column is equation (4).

Table 10. Equilibrium stagnation parcel. Electron density is NO⁺. The Saha column is n(N⁺)/n(NO⁺).
StateTnₑβ, parcelβ, eq. (4)Sheath / eq. (1)N⁺ / NO⁺
Flight 4, 70 km5919 K1.85e+13 cm⁻³8.1638.50.9%0.16
LEO nominal6841 K2.30e+14 cm⁻³0.9614.34.3%0.49
LEO steep7097 K4.95e+14 cm⁻³0.5010.16.9%0.51

At these states the parcel temperature is 5919–7097 K and the electron density is 10¹³–10¹⁴ cm⁻³. The parcel Hall parameter is 8.2, 1.0, 0.5. Equation (4) gives 38, 14, 10. The fit is larger because it scales with the freestream density. The parcel uses the hot, compressed gas, where the collision frequency is higher and β is of order one. A Hall parameter of order one does not suppress the perpendicular conductivity to one percent. That does not authorize a new heat-flux map. The Stuart number inside equation (4) is not σB²L/(ρV), and this note does not pass the parcel conductivity through that formula.

The floating potential is 2.3–2.8 V. The electron energy flux at the sheath is 0.9%, 4.3%, 6.9% of equation (1). It is not the convective load. The electrical boundary condition for an insulating wall remains the one already used in section 3.7: the normal current is zero. The sheath voltage does not replace that condition and does not change Figures 2–8.

The time to build the equilibrium NO⁺ density at the Park rate, once the atoms are present, is 1.39, 0.15, 0.07 μs in Table 10. A layer a few centimetres thick, crossed at a post-shock speed near 1 km/s, lasts tens of microseconds. On that comparison the ionization step is not frozen. The time to produce the atoms is not computed. The Saha ratio n(N⁺)/n(NO⁺) is 0.16, 0.49, 0.51. At the nominal and steep stations the omitted atomic ion is the same order as NO⁺, so the electron density there is low. The lunar-class station is not in the table. Its enthalpy is 61 MJ/kg, and the same parcel only closes if N⁺ is ignored. The Saha check then exceeds NO⁺ by orders of magnitude, so a seven-species electron density would be the wrong one.

3.13 Mechanism of the sheath

Equation (12) is an electrostatic floating sheath on a dielectric. The electrons are Maxwellian at the parcel temperature, with Tₑ set equal to the heavy-particle temperature. NO⁺ is the only ion. There is no secondary emission, no electron reflection, and no magnetic field inside the sheath itself. Under those restrictions the random electron flux at the sheath edge exceeds the cold-ion Bohm flux by √(m_NO⁺ / (2π mₑ)), a factor of about 93. A wall held at the edge potential would draw a net electron current and charge negative.

The wall potential relative to the edge falls until the Boltzmann factor cuts the electron flux down to the ion flux. That potential is φ_f in equation (12). It is not the potential relative to the undisturbed parcel. Reaching the Bohm speed takes a presheath drop of order kTₑ/(2e), and the density at the edge is then nₛ = nₑ exp(−1/2). The wall-to-parcel drop is φ_f plus that presheath drop, about 5.0 kTₑ/e. Only φ_f enters the energy flux. The ions are given the cold-ion speed cₛ = √(kTₑ / m_NO⁺) even though the parcel has Tᵢ = Tₑ. Replacing cₛ by √(k(Tₑ + Tᵢ)/mᵢ) would multiply the flux by √2. Adding the ion thermal energy 2 kTᵢ, which equation (12) leaves out, would raise the energy per ion by 2 kTₑ against the 2 kTₑ + eφ_f already counted, a factor of about 1.3. Neither correction is applied.

On Table 10, φ_f is 2.31–2.77 V. With nₑ taken from NO⁺ alone, λ_D = √(ε₀ kTₑ / (nₑ e²)) is 1.24, 0.38, 0.26 μm. The ratio of the NO⁺ thermal gyroradius at 0.67 T to that Debye length is 481, 1,696, 2,491. The electrostatic sheath is thinner than the ion gyromotion by those factors. It is not a shock standoff. The energy flux is 0.9, 4.3, 6.9% of equation (1), and it is not added to the tiles.

The result used later is the boundary condition, not the voltage. Zero net current means the Hall current does not close through the ceramic. A scalar model of that wall therefore uses σ/(1 + β²) rather than σ. Equation (12) does not evaluate σ, and it does not replace section 3.7.

The same boundary condition is incomplete once the field is oblique. Ions then cross a magnetic presheath of thickness comparable to the ion sound gyroradius before they enter the Debye sheath. Equation (12) has no angle between B and the wall normal, and no such layer. No term from it is added to equation (1).

3.14 What the published ratios require

Equation (4) multiplies the flux on every heated tile by the same factor. The two rows of Table 9 do not have that shape. Fujino’s calculation lowered the stagnation point less than it lowered the surface integral. Oswald, Lani, and Herdrich lowered the total heat flux and raised the stagnation point. A single factor cannot do either.

The smallest statement that can is a two-zone split of the bare barrel. Tiles with clock angle inside ±15° are called the keel band. They are assigned a ratio r_k. The remaining tiles, the flank, receive the single ratio r_f that makes the load-weighted mean equal a published area ratio r_A:

f_k r_k + (1 − f_k) r_f = r_A

f_k is the bare-load fraction of the keel band under equation (2), not a solved shock layer. The ±15° edge is a definition. r_f is then determined. It is not a prediction. If r_f is negative, the published pair removes more heat than this split can move onto the keel.

Table 11. Flank ratio implied by imposing a published pair on the bare barrel. The keel band is |clock| ≤ 15°.
PatternAttitudef_kr_kr_Ar_f
Fujino, OREXLEO nominal0.280.850.670.60
Oswald, 181 kWLEO nominal0.281.240.620.37
Fujino, OREXLEO steep0.280.850.670.60
Oswald, 181 kWLEO steep0.281.240.620.37

On the nominal barrel the ±15° band carries 28% of the bare load. Imposing Fujino’s pair leaves the flank at 60% of its bare flux: both zones fall, and the flank falls farther. Imposing the Oswald 181 kW pair raises the keel band to 124% and leaves the flank at 37%. Heat has to leave the flank and arrive on the keel. Equation (4) has no term that can do that. The 227 kW setting, an 83% drop in total heat flux, did not come with a reported stagnation ratio, so no flank ratio is inferred for it. A 24% rise on a band that held more than 14% of the load would make r_f negative at an area ratio of 0.17. That would no longer be a rearrangement of the same heat.

A stagnation solution in the class of Bush’s increases the shock standoff and lowers the stagnation flux as the interaction parameter rises. That sign agrees with Fujino and disagrees with Oswald. The parcel of section 3.12 supplies the interaction parameter σB²R/(ρV), with R = 0.5 m: 13.8, 2.6, 1.5 on the three rows of Table 10. Those numbers are not inserted into a standoff solution here. Doing so would still be a stagnation correction, not a map of where the displaced heat goes.

3.15 Pattern from the shock-layer crossflow

Equation (13) is integrated from the keel to the chine at 0.67 T. The perpendicular conductivity is 5.33e-1, 2.74e+1, 4.73e+1 S/m on the rows of Table 10. Figure 10 is the absolute heating ratio. Figure 11 is the share. Figure 12 puts that ratio on the nominal convective flux from equation (2). Table 12 reports the bands.

Figure 10. Absolute heating ratio from equation (13). Values below 1 are a reduction. The ratio falls from the keel toward the chine.

Figure 11. Share of the remaining wall load. The bare-weighted mean is 1. Above 1, that clock angle takes a larger fraction of the heat that still arrives.

Figure 12. Nominal arc. Equation (2) is the bare convective flux. The second curve multiplies it by the absolute ratio in Figure 10. The heat that remains is shifted toward the keel. The keel flux itself is lower than the bare curve.

Table 12. Absolute ratios and shares from equation (13). The keel band is |clock| ≤ 15°. Share is the absolute ratio divided by the arc ratio.
Stateσ_⊥KeelFlankArcKeel shareFlank share
Flight 4, 70 km5.33e-1 S/m0.860.820.831.040.99
LEO nominal2.74e+1 S/m0.490.390.411.180.95
LEO steep4.73e+1 S/m0.530.430.451.170.95

The flow has two results, and they answer different questions. The absolute ratios in Figure 10 are below 1 everywhere: on the nominal arc the keel is 0.49 and the flank is 0.39, against an arc mean of 0.41. Both zones lose heat, and the flank loses more. That ordering matches Fujino’s imposed pair in Table 11 and not its magnitude. The share in Figure 11 removes that mean. On the nominal arc the keel’s share of the heat that still reaches the wall is 1.18, and the flank’s share is 0.95. Relative to the surviving load, heat has moved toward the keel. The absolute keel flux has not risen, so this is not the Oswald pattern. The Flight 4 shelf, where σ_⊥ is small, stays near an absolute ratio of 0.83 and a keel share of 1.04. The Lees values are not substituted for equation (1), and Figures 2–8 are unchanged.

4. Discussion

The integration supports a limited statement. Under equation (4), a uniform 0.67 T face field reduces convective flux, most at the steep station, and a sparse lattice does not exceed that reduction. Equation (13) lowers the flux on every clock angle and shifts the remaining share toward the keel. Several claims of the original concept do not follow.

4.1 Shock standoff

Magnetic pressure at 0.67 T is 1.79×10⁵ Pa. Relative to the freestream momentum flux the ratios are LEO nominal 5.2, LEO steep 2.6, Lunar-class 3.3. The magnetic pressure exceeds ρV². Equation (13) does not move the shock, so the ratio is still not a standoff distance.

4.2 Channeling

The proposed mechanism moved plasma from magnetic peaks into low-field valleys. The operator in Figures 2–8 is a local multiplicative cut, so the coil tile is cooler and the open tile is hotter. Figure 4 is not evidence of channeling. Equation (13) is a different pattern, on a uniform field: Figure 12 lowers every clock angle, and Figure 11 moves the surviving share toward the keel. The absolute flux does not rise anywhere on that arc.

4.3 Electrical recovery

No induced current and no storage circuit were integrated. An upper bound, if every diverted joule were electrical, is the thermal difference in Table 7. The recovered fraction of that bound is unknown and may be zero.

4.4 Passive core

The Curie point of iron is near 1043 K, of cobalt near 1390 K, and of Nd–Fe–B near 580 K. The 2000 K face used in equation (6) lies above all three. The 500 K back face is an assumed boundary, not a solved pocket temperature. No remnant field is reported.

4.5 Conductor mass

Holding 0.67 T at 16.7 mm requires 90,922 ampere-turns. At a copper current density of 10 A/mm² the winding mass is 41 kg per tile. At 100 A/mm², treated here as a pulsed extreme rather than a continuous rating, it is 4.1 kg. The ceramic is 0.381 kg. The flux figures assume the field is present throughout the dwell. A shorter pulse would be a different forcing than the one integrated.

A thousand ampere-turns, the pack first considered, produces 7.4 mT and 22 Pa. That field is not the base case.

4.6 Limitations

  • There is no Navier–Stokes solution. Equation (13) is an edge-momentum balance on a fixed arc, not a shock layer with a free boundary.
  • Equation (13) holds the parcel conductivity uniform along the arc and does not move the shock. The absolute Lees heating is not used as the wall flux.
  • Equation (12) is the unmagnetized electrostatic sheath. The Debye length is of order a micrometre. The NO⁺ gyroradius at 0.67 T is of order a millimetre, and that magnetic presheath is not computed.
  • The parcel integrates NO+ and estimates N+ by a Saha check. O+, N2+, and O2+ are not carried. Where the Saha ratio is near one half, the electron density is incomplete.
  • Equation (1) with Rₙ = 0.5 m overstates a flat belly and understates a sharp flap leading edge. Observed flap damage lies outside this cylinder.
  • Ingestion at tile gaps is absent. A uniform cut does not seal a gap.
  • Published Shuttle tile-replacement counts are dominated by impact [7]. They are not a failure model for this hexagon.
  • Equation (6) at 0.20 MPa is not a structural allowable.
  • Sections 4.1–4.4 record the substitutions made for standoff, channeling, harvest, and a passive core. Those substitutions are not measurements.
  • Table 8 shows that the steep-station cut is not stable under a factor-of-two change in equation (4). Table 9 shows that the closure is not a reproduction of a published ratio.
  • Section 3.11 reads a published Flight 4 chart [14]. It is not SpaceX telemetry, and the angle of attack is held at 65° because the chart does not give it. Shifting the altitudes by 2 km moves the saving from 2.03 GJ to 0.67 GJ.

5. Conclusions

Each statement names the operator that produces it. None is a heat load on the vehicle.

  1. Under equation (4), a uniform face field of 0.67 T, held for the dwell in Table 2, reduces the steep-station keel flux by 19.5%. The nominal and lunar-class reductions are a few percent. The same equation, with its coefficients moved by a factor of two, moves the steep cut from 5.4% to 53%. It does not reproduce the published ratios in Table 9. Section 3.14 gives the flank ratio those ratios imply on this barrel. That ratio is imposed, not solved. Equation (13) then integrates the shock-layer crossflow. The absolute flux falls in both zones, with the flank falling farther. The keel’s share of the heat that remains is above 1. The absolute keel flux does not rise, so the Oswald pattern remains outside the model.
  2. Equation (4) gives β of 10–16.5 at those stations and a perpendicular conductivity of order one percent of the unmagnetized value. Equations (7)–(11), at the same freestream states, give a post-shock β of order one. The one-percent conductivity is a property of the fit. The maps were not recomputed with the parcel conductivity.
  3. A coil behind one tile in three does not improve on the uniform field. The open tile remains at the bare flux wherever the local field is below 50 mT, and the area-mean saving is one third of the uniform saving. That result follows from the loop field and the floor in equation (4). It is not a channeled mass flux.
  4. In equation (4), β does not depend on speed. From 8 to 15 km/s the cut changes only through the factor V/7600 in the Stuart number. The rectangles hold the peak for the assigned dwell. The Flight 4 chart reading in section 3.11 gives a barrel difference of 1.17 GJ. A uniform 2 km shift of the altitudes moves that difference from 2.03 GJ to 0.67 GJ. The reading is not telemetry, and the angle of attack is held at 65° because the chart does not give it.
  5. Ion slip, with μₑ/μᵢ = 400 and no refit of the interaction parameter, changes the steep cut from 19.5% to 23.6%. The ordering of the stations is unchanged.
  6. Magnetic pressure at 0.67 T exceeds freestream ρV². No standoff distance was computed. Lorentz channeling, electrical recovery, and a passive core were not integrated.
  7. The winding that holds the mapped 0.67 T is about 41 kg per tile at 10 A/mm². The ceramic is 0.381 kg. The comparison is a mass, not a thermal margin.
  8. On an insulating wall the sheath of section 3.13 is electrostatic and unmagnetized. The drop from the sheath edge to the wall is 4.54 kTₑ/e, a few volts on Table 10. The electron energy flux uses a cold-ion Bohm speed and is a few percent of equation (1). It was not added to the tiles. The Debye length is of order a micrometre. The magnetic presheath was not computed. N⁺ is the same order as NO⁺ at the nominal and steep stations, so those electron densities are incomplete. The lunar-class station fails the Saha check and is omitted.

Equation (4) is bounded. Equation (13) is the shock-layer pattern in Figures 10–12: the absolute flux falls, and the keel’s share of what remains rises. Neither result was folded into Figures 2–8. The note does not predict the heat load on the vehicle and does not assign a service life to the shield.

References

  1. Sutton, K., and Graves, R. A. “A General Stagnation-Point Convective-Heating Equation for Arbitrary Gas Mixtures.” NASA TR R-376, 1971.
  2. Tice, K. SpaceX IFT-3 webcast. Statement of about 18,000 heat-shield tiles.
  3. Tile flat-to-flat width 9.5 in, thickness 1 5/16 in, planform 0.0504 m², and the backside pocket, as compiled from the broadcast and tile photographs in the Space Exploration Stack Exchange discussion of the Starship heat-shield count, March 2024.
  4. Tile mass 381 g. NASASpaceFlight forum, Starship heat-shield thread, March 2024.
  5. Musk, E. March 2019. Hexagonal-tile torch test, face temperature reported at 1650 K.
  6. Gerstenmaier, W., as reported by Ars Technica, September 2025. Gap heating, tile sealing, and oxidation of metallic test tiles.
  7. NASASpaceFlight forum summary of Shuttle HRSI processing: on the order of 100–250 tiles damaged per flight and about 75 replaced, impact-dominated. Not used here as a failure probability.
  8. Bisek, N. J., Boyd, I. D., and Poggie, J. MHD heat-shield formulation. Mobility ratio μₑ/μᵢ = 400 and ion-slip coefficient s = (ρₙ/ρ)² βₑ βᵢ. Section 3.7 uses that tensor with ρₙ/ρ = 1.
  9. Parametric Hall and ion-slip criteria for RAM C-II at 0.5 T. Plasma Sources Science and Technology, 2025. Hall effects above about 40 km and ion slip above about 70 km. Cited as an altitude criterion, not as a flux on this shield.
  10. Equation (4) and its cap at 0.80 are internal to this note [10]. They are anchored at 0.67 T and 4.5×10⁻⁴ kg/m³ and are not a published flight correlation. Table 8 is the sensitivity of that fit.
  11. Oswald, J. W., Lani, A., and Herdrich, G. “Experimental investigation on MHD flow manipulation in high enthalpy air plasma.” Vacuum 240, 114565 (2025). Face field up to 0.67 T. Total heat-flux reductions of 38% and 83% at two generator settings. Stagnation-point flux increased.
  12. Fujino, T., et al. “Numerical simulation of control of plasma flow with magnetic field for thermal protection in Earth reentry flight.” IEEE Transactions on Plasma Science 34, 409–420 (2006). OREX, about 0.5 T near 60 km: stagnation flux 85% of the no-field value, surface-integrated heating 67%.
  13. U.S. Standard Atmosphere, 1976. NOAA, NASA, and USAF. Density used in section 3.11.
  14. Fagin, M. Post on X, 6 June 2024. Altitude and velocity of Starship Flight 4, reconstructed from the webcast. Section 3.11 uses a reading of those charts, not the underlying samples.
  15. “Starship flight test 4.” Wikipedia, timeline of 6 June 2024. Atmospheric reentry at T+44:54 and transonic flight at T+01:03:17. Used only to place the chart in the flight.
  16. Park, C. “Review of chemical-kinetic problems of future NASA missions, I: Earth entries.” Journal of Thermophysics and Heat Transfer 7, 385–398 (1993). Dissociation temperatures and the associative-ionization rate used in section 2.5, as carried in the SU2 air-7 set.
  17. “Transport properties of high Mach number hypersonic air plasmas.” Plasma Sources Science and Technology 33, 115008 (2024). Electron–neutral momentum-transfer rates used for the collision frequency in section 2.5.

If all 18,000 windward tiles were the standard hexagon, the acreage would be 908 m² and the ceramic mass 6.9 t.